高壓膠管接頭總成(cheng)構造和性(xing)能的關聯(lian)
1、橡膠軟管總成
1)高(gao)壓(ya)膠(jiao)(jiao)(jiao)管由(you)內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)、提高(gao)層(ceng)(ceng)(ceng)和外膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)構(gou)成(如圖例),內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)立即與液壓(ya)油觸碰,故規定(ding)在(zai)(zai)長(chang)期性(xing)(xing)運行狀態下(xia)不(bu)可受液體浸(jin)蝕,能(neng)補漏。在(zai)(zai)提高(gao)層(ceng)(ceng)(ceng)功效下(xia)會承擔一定(ding)工(gong)作壓(ya)力(li)。因(yin)而,宜選用(yong)丁腈(jing)橡膠(jiao)(jiao)(jiao),除塑(su)膠(jiao)(jiao)(jiao)粒外,危(wei)害(hai)性(xing)(xing)能(neng)的(de)關鍵要素也(ye)(ye)有內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)的(de)強度(du)、薄厚(hou)和永久(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)。強度(du)和永久(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)對密封性(xing)(xing)性(xing)(xing)能(neng)危(wei)害(hai)非常大。一般強度(du)高(gao)、縮小(xiao)后(hou)的(de)永久(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)小(xiao),密封性(xing)(xing)性(xing)(xing)能(neng)則越好。一般是(shi)(shi)在(zai)(zai)70~85邵氏硬度(du),縮小(xiao)永久(jiu)性(xing)(xing)形(xing)(xing)變(bian)50%時(shi)。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)薄厚(hou)建議是(shi)(shi)為1.5~2.5mm,太厚(hou)會在(zai)(zai)壓(ya)扣(kou)(kou)時(shi)提升其流動率,導致不(bu)必要的(de)膠(jiao)(jiao)(jiao)在(zai)(zai)接頭芯套(tao)與橡膠(jiao)(jiao)(jiao)軟管的(de)觸碰內(nei)(nei)孔內(nei)(nei)沉(chen)積,減少商(shang)品(pin)流通(tong)橫截面;過(guo)薄會在(zai)(zai)壓(ya)扣(kou)(kou)時(shi)被(bei)壓(ya)裂。另(ling)外內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)壁厚(hou)勻稱性(xing)(xing)也(ye)(ye)很重要。假如薄厚(hou)不(bu)勻,縮小(xiao)后(hou)會導致一面裂斷、一面堆膠(jiao)(jiao)(jiao)。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)表(biao)層(ceng)(ceng)(ceng)出現的(de)浮(fu)銹也(ye)(ye)是(shi)(shi)危(wei)害(hai)性(xing)(xing)能(neng)品(pin)質的(de)關鍵要素。
2)高(gao)壓膠(jiao)(jiao)管關鍵借助提(ti)高(gao)層(ceng)(ceng)來(lai)承(cheng)受力。手工編織橡膠(jiao)(jiao)軟管是(shi)靠膠(jiao)(jiao)漿(jiang)與內(nei)外黏膠(jiao)(jiao)粘(zhan)緊(jin),因為同一(yi)手工編織層(ceng)(ceng)內(nei)不(bu)銹(xiu)(xiu)鋼(gang)絲(si)中(zhong)(zhong)間(jian)的(de)(de)(de)互相觸碰,在(zai)承(cheng)擔氣(qi)體(ti)壓力的(de)(de)(de)時(shi)候(hou)會因分(fen)別(bie)伸縮式不(bu)一(yi)而(er)(er)(er)導致不(bu)銹(xiu)(xiu)鋼(gang)絲(si)彼此之間(jian)的(de)(de)(de)摩(mo)擦而(er)(er)(er)危害其使用(yong)性能(neng)。而(er)(er)(er)螺旋波紋管是(shi)由盤(pan)繞方位不(bu)一(yi)樣的(de)(de)(de)雙(shuang)(shuang)層(ceng)(ceng)產生一(yi)個(ge)工作中(zhong)(zhong)層(ceng)(ceng),在(zai)雙(shuang)(shuang)層(ceng)(ceng)中(zhong)(zhong)間(jian)有正(zheng)中(zhong)(zhong)間(jian)膠(jiao)(jiao),因而(er)(er)(er)同一(yi)工作中(zhong)(zhong)層(ceng)(ceng)的(de)(de)(de)雙(shuang)(shuang)層(ceng)(ceng)不(bu)銹(xiu)(xiu)鋼(gang)絲(si)中(zhong)(zhong)間(jian)沒有交接點。因此 不(bu)容(rong)易在(zai)承(cheng)擔氣(qi)體(ti)壓力時(shi)同于不(bu)銹(xiu)(xiu)鋼(gang)絲(si)間(jian)的(de)(de)(de)交叉(cha)式彎折而(er)(er)(er)產生應力或磨擦磨壞(huai)。故使用(yong)性能(neng)好,能(neng)承(cheng)擔髙壓。
3)高(gao)壓膠(jiao)管的外膠(jiao)層粘在提(ti)高(gao)層上(shang)起維護(hu)功效,一(yi)般(ban)選用(yong)氯丁(ding)膠(jiao)。應(ying)留意避免 其脆化開裂而危害全部橡膠(jiao)軟管的使用(yong)壽命。